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Balanset-1A: Advanced Rotor Balancing and Vibration Analysis Solution
The Balanset-1A is a state-of-the-art two-channel device designed for precise balancing and comprehensive vibration analysis of rotors. Ideal for a wide range of applications, including crushers, fans, mulchers, combine harvester choppers, shafts, centrifuges, and turbines, the Balanset-1A ensures optimal performance and longevity of your machinery.
Key Features of Balanset-1A
Vibrometer Mode
Tachometer: Accurately measures the rotational speed (RPM) of the rotor.
Phase: Determines the phase angle of vibration signals for detailed analysis.
1x Vibration: Analyzes the fundamental frequency component of vibrations.
FFT Spectrum: Provides a detailed frequency spectrum for in-depth vibration analysis.
Overall Vibration: Monitors the total vibration levels to ensure machinery health.
Measurement Log: Stores data for future analysis and trend monitoring.
Balancing Mode
Single Plane Balancing: Reduces vibration by balancing rotors in one plane.
Two Plane Balancing: Achieves dynamic balancing by addressing two planes of the rotor.
Polar Graph: Visualizes unbalance through a polar representation for accurate weight placement.
Restore Last Session: Resumes previous balancing sessions for added convenience.
Tolerance Calculator (ISO 1940): Ensures balancing meets international standards.
Grinding Wheel Balancing: Utilizes a circular groove and three counterweights to eliminate unbalance.
Advanced Charting Capabilities
Overall Charts: Visual representation of total vibration.
1x Charts: Displays vibration patterns of the fundamental frequency.
Harmonic Charts: Highlights the impact of harmonic frequencies.
Spectrum Charts: Graphical frequency spectrum for detailed analysis.
Additional Capabilities
Archive: Easily store and access previous balancing sessions.
Reports: Generate detailed reports on balancing results for documentation and compliance.
Re-balancing: Repeat the balancing process using saved data for consistent results.
Serial Production Balancing: Efficiently balance rotors in a production line setting.
Balanset-1A Balancing Process
Preparation: Attach vibration sensors perpendicular to the rotor's axis. Mount the laser tachometer on a magnetic stand aimed at the rotor's reflective tape.
Initial Vibration Measurement: Weigh and record a test mass, then run the rotor to measure initial vibration levels, identifying amplitude and phase of the imbalance.
First Plane Balancing: Install the test mass in the first balancing plane, run the rotor, and adjust until vibration amplitude or phase changes by at least 20%, indicating partial correction.
Second Plane Balancing: Move the test mass to the second plane, perform measurements, and determine the precise position and weight needed for correction.
Correction: Based on data, apply the recommended corrective weights and angles to balance the rotor effectively.
Final Verification: Run the rotor to ensure vibrations are within acceptable levels. If necessary, make additional adjustments as guided by the software.
Single and Two-Plane Balancing
The Balanset-1A accommodates both single and two-plane balancing, determined by the rotor's design characteristics:
Single Plane Balancing: Ideal for narrow, disk-shaped rotors without significant axial runout, such as belt pulleys, flywheels, and fan blades.
Two-Plane Balancing: Suitable for long, two-bearing rotors like motor and generator shafts, compressor rotors, and turbine runners, ensuring dynamic balance.
Global Compatibility and Convenience
The Balanset-1A supports both Imperial and Metric measurement systems, making it a versatile tool for industries worldwide. Its user-friendly interface and advanced features make rotor balancing efficient, accurate, and reliable, minimizing downtime and enhancing machinery performance.
Conclusion
Investing in the Balanset-1A ensures precise rotor balancing and comprehensive vibration analysis, crucial for maintaining the efficiency and longevity of industrial machinery. Whether you're dealing with compressors, turbines, or agricultural equipment, this device offers the reliability and accuracy needed for optimal operation.
Contact Information:
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
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